BEILUN BASE
CAPACITY: 60K/MO
HL
Hanlux Lighting
interior of large industrial factory
[Ningbo Beilun · Est. 2013 · ISO 9001:2015]||DIRECT FACTORY PIPELINE
HIGH-OUTPUT VERTICAL INTEGRATION

60,000 SETS / MONTH · 8,000 SQMIndustrial and outdoor LED lighting built for OEM and ODM projects

We operate an 8,000 sqm vertical manufacturing facility in Ningbo with direct access to 6 project engineers for photometric layouts and custom tooling.

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METRIC 01 / CAPACITY100% IN-HOUSE
60,000 Sets/Mo
Sets monthly capacity

Scalable output across industrial high bays, floodlights, and street luminaires.

METRIC 02 / SCALEDIE-CAST & SMT
8,000 sqm
Production facility

Dedicated workshops for high-pressure die-casting, automated SMT, and aging racks.

METRIC 03 / REACHGLOBAL TENDERS
40+ Countries
Export countries

Supplying regional distributors and commercial contractors across Europe, Asia, and the Americas.

[FAC-SPEC // SECTION 01]|CAPACITY & SCALE MATRIX
TOLERANCE: ±0.05mm · AGING: 48H · IN-HOUSE: 100%

Factory capacity and manufacturing scale

Our Ningbo facility handles structural die-casting, electronics SMT, and complete fixture assembly under one roof.

interior of large industrial factory
Ningbo Beilun Base

8,000 sqm Vertical Die-Casting & Automated SMT Facility

130 Full-Time Technicians & Engineers
METRIC 01
60,000
Sets monthly capacity

Scalable output across industrial high bays, floodlights, and street luminaires.

METRIC 02
8,000 sqm
Production facility

Dedicated workshops for high-pressure die-casting, automated SMT, and aging racks.

METRIC 03
130
Full-time staff

Assembly technicians, quality inspectors, and testing specialists.

METRIC 04
40+
Export countries

Supplying regional distributors and commercial contractors across Europe, Asia, and the Americas.

[PROC-SPEC // SECTION 02]|5-STAGE VERTICAL INTEGRATION WORKFLOW
IN-HOUSE QUALITY CHAIN · 0% SUB-CONTRACTED CRITICAL PATH

End-to-end in-house production under one roof

We control critical manufacturing steps internally to maintain optical tolerances, thermal performance, and delivery schedules.

01STAGE-01|Die-Casting

Tooling and die-casting

We run in-house high-pressure die-casting for ADC12 aluminum housings, optimizing heatsink thermal paths and ingress sealing from the first casting.

Material
ADC12 / A380
Press
800T–1600T
Thermal
Direct Fin
Tolerance
±0.05 mm
100% In-house Quality Inspection at Ningbo Beilun Base
a large machine in a large building
STAGE STAGE-0101 / 05
02STAGE-02|SMT-Line

SMT surface mounting

Automated high-speed SMT lines mount premium LED packages on metal-core PCBs with solder paste inspection and ESD protection.

Speed
65,000 CPH
PCB
Metal Core
QC
3D SPI & AOI
Cleanroom
ESD Safe
100% In-house Quality Inspection at Ningbo Beilun Base
close up of dark blue circuit board
STAGE STAGE-0202 / 05
03STAGE-03|Assembly

Precision assembly and wiring

Dedicated assembly lines fit custom optics, IP gaskets, and constant-current drivers with multi-stage torque verification.

Optics
PMMA/PC Lens
Seal
IP66 Gasket
Torque
Digital QC
Driver
Surge Proof
100% In-house Quality Inspection at Ningbo Beilun Base
A man inspects machinery in a factory
STAGE STAGE-0303 / 05
04STAGE-04|Aging-Lab

48-hour full-load aging and testing

Every production batch undergoes continuous 48-hour full-load burn-in testing, high-voltage insulation tests, and optical verification.

Burn-In
48 Hours
Ambient
45°C Load
Hi-Pot
3750V AC
Optical
LM-79 Test
100% In-house Quality Inspection at Ningbo Beilun Base
A student in a blue lab coat and safety glasses operating machinery in a workshop
STAGE STAGE-0404 / 05
05STAGE-05|Dispatch

Protective packaging and dispatch

Custom drop-tested cartons, palletizing, and barcode labeling ready for sea freight and direct distribution warehouse intake.

Drop
ISTA-1A Pass
Carton
5-Ply Foam
Barcode
Batch Track
Port
Ningbo Ocean
100% In-house Quality Inspection at Ningbo Beilun Base
a large warehouse filled with lots of boxes
STAGE STAGE-0505 / 05
[ENG-COMPL // SECTION 03]|DIRECT ENGINEERING ACCESS & LAB VERIFICATION
6 PROJECT ENGINEERS · DIALUX & LM-79/LM-80 WITHIN 24 HOURS

Direct engineering access and verified international compliance

Work directly with our engineering team from optical simulation to mass production without commercial intermediaries slowing technical alignment.

CAPABILITY 01VERIFIED

Direct communication with 6 project engineers

Consult directly with our 6 project engineers for Dialux photometric studies, thermal dissipation calculations, and custom bracket modifications within 24 hours.

CAPABILITY 02VERIFIED

In-house testing lab and LM-79/LM-80 data

Our internal laboratory provides LM-79 photometric reports, LM-80 lumen maintenance curves, and spectral distribution charts for every luminaire model.

CAPABILITY 03VERIFIED

Certified quality management system

Operating strictly under ISO 9001:2015 standards, with CE and RoHS compliance verified for international bidding and project tenders.

CAPABILITY 04VERIFIED

Flexible OEM and ODM customization

Custom beam angles (30°/60°/90°/120°), branded housings, sensor integration, and customized driver protocols for regional utility rebates.

DIALUX PHOTOMETRIC SIMULATION & POLAR CANDELA PROFILES
IES / LDT FILES AVAILABLE
POLAR INTENSITY
90° Lens
Industrial High Bay (UFO)
Logistics Warehouse · 12m
Efficacy:160 lm/W
Target:320 Lux
POLAR INTENSITY
150°x70°
Roadway & Street Type II-M
4-Lane Arterial Road
Efficacy:155 lm/W
Target:28 Lux
POLAR INTENSITY
60°x120°
Seaport Asymmetric Flood
Container Terminal High Mast
Efficacy:150 lm/W
Target:120 Lux
Custom Dialux studies completed in 24 hours by factory engineersRequest IES / Layout →
VERIFIED ACCREDITATIONS & STANDARDS
ISO 9001:2015
Certified QA
CE LVD / EMC
EU Verified
RoHS 2.0
Compliant
LM-79 / LM-80
Optical Lab
IP65 / IP66
Ingress Proof
IK08 / IK10
Impact Proof
5-YEAR
Warranty
OEM / ODM
Tooling
DIRECT ACCESS24H GUARANTEE
Direct Engineer Dialogue

Skip commercial account reps. Consult directly with our 6 project engineers for CAD mold reviews, Dialux studies, and driver customizations.

[PROD-SPEC // SECTION 04]|ENGINEERED INDUSTRIAL & OUTDOOR CATALOG
IES / DIALUX DATA · CUSTOM OEM/ODM DRIVER PROTOCOLS

Engineered luminaires for industrial and outdoor applications

Heavy-duty thermal management, high luminous efficacy up to 180 lm/W, and IP65/IP66 ingress protection built for demanding environments.

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workers walking through warehouse aisle
SERIES 01
Warehouses & Logistics

LED high bay lights

UFO and linear industrial fixtures from 100W to 300W with copper-core thermal dissipation, suited for warehouses, logistics hubs, and manufacturing halls.

Power100W–300W
Efficacy180 lm/W
RatingIP65/IK08
Optics60°/90°/120°
Empty highway with streetlights at dusk
SERIES 02
Highways & Municipal

LED street and roadway lighting

Aerodynamic die-cast fixtures from 50W to 240W with tool-free maintenance and Type II/Type III roadway optics for municipal and highway corridors.

Power50W–240W
Efficacy165 lm/W
RatingIP66/IK09
OpticsType II / III
red and blue crane under blue sky during daytime
SERIES 03
Seaports & High Mast

LED flood and area luminaires

High-output asymmetric floodlights from 150W to 600W engineered for seaport terminals, container yards, sports arenas, and perimeter security.

Power150W–600W
Efficacy170 lm/W
RatingIP66/IK10
Optics60°x120°
a factory filled with lots of orange machines
SERIES 04
Cold Storage & Chemical

Tri-proof and vapor tight fixtures

Corrosion-resistant polycarbonate and aluminum luminaires with IP65/IK08 ratings for cold storage facilities, chemical plants, and car washes.

Power20W–80W
Efficacy150 lm/W
RatingIP65/IK08
Optics120° Diffuse
[RFQ-DISPATCH // SECTION 05]|DIRECT FACTORY ENGINEERING PIPELINE
24H ENGINEER TURNAROUND GUARANTEE

Request a project quote or submit custom engineering drawings

Send your project specifications, Dialux layout requests, or OEM tooling requirements. Our engineering team responds within 24 hours.

Response Speed
Within 24 Hours
Photometric Plan
Free Dialux Calculation
Custom Tooling
7–10 Days Prototyping

Submit OEM/ODM technical RFQ or drawing review

Our project engineers evaluate photometric layouts, driver specifications, and volume pricing within 24 hours.

Factory Location
Beilun, Ningbo, China